Tracked Stone Crushing Plant

Tracked Stone Crushing Plant

Details
The Tracked Stone Crushing Plant is a self-propelled, highly compact mobile crushing solution designed to bring processing power directly to the blasting face. Built to eliminate expensive haulage costs, this heavy-duty machine processes primary and secondary materials on-site, offering a seamless transition from raw stone to high-value final aggregate.
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Tracked Mobile Crushing Plant
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Description
Technical Parameters

Product Overview

 

 

High-Efficiency Mobile Crushing Solution for Stone & Aggregate Processing

 

An all-in-one, high-mobility crushing powerhouse engineered to deliver maximum throughput and lower operating costs in the toughest mining and recycling environments.


The Tracked Stone Crushing Plant is a self-propelled, highly compact mobile crushing solution designed to bring processing power directly to the blasting face. Built to eliminate expensive haulage costs, this heavy-duty machine processes primary and secondary materials on-site, offering a seamless transition from raw stone to high-value final aggregate.

 

Versatile Material Processing: Effortlessly crushes hard, abrasive rocks like granite, basalt, and quartzite, as well as softer materials like limestone, sandstone, and concrete debris.

 

On-Site Mobility: Featuring high-torque crawler tracks, the plant easily navigates rugged quarry terrains, steep inclines, and tight demolition spaces.

 

Cross-Industry Performance: Engineered as a reliable asset for open-pit mining, quarrying operations, infrastructure development, and concrete recycling projects.

 

Key Advantages of Tracked Stone Crushing Plant

 


Superior Crawler Mobility: Independent, radio-controlled tracks ensure rapid on-site setup and easy transport between different project locations without heavy disassembly.

 

High-Throughput Crushing Chambers: Equipped with optimized cavity designs and high-inertia flywheels that maximize hourly output while maintaining a high reduction ratio.

 

Dual-Power & Fuel Economy: Advanced diesel-electric hybrid or direct-drive options lower fuel consumption by up to 30% compared to traditional hydraulic systems.

 

Simplified, Ground-Level Maintenance: Built with accessible service platforms, hydraulic folding hoppers, and centralized lubrication points to minimize routine downtime.

 

Smart Automation & Control: Integrated PLC systems monitor feed rates, engine load, and conveyor speeds in real-time, preventing blockages and protecting the machine from overload.

 

Technical Specifications

 

 

Parameter

Specification / Range

Production Capacity

100 – 650 metric tons per hour (t/h)

Maximum Feeding Size

Up to 800 mm (depending on crusher configuration)

Output Size

0 – 10 mm, 10 – 20 mm, 20 – 40 mm (fully adjustable)

Engine Power

180 kW – 410 kW (Caterpillar / Cummins tier-compliant options)

Operating Weight

28,000 kg – 62,000 kg

Transport Dimensions (L × W × H)

Custom configurations starting from 12,500 × 2,500 × 3,200 mm

 

Working Principle

 


Our tracked plant operates on a continuous, streamlined material flow system designed to optimize yield and reduce wear:

 

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Feeding: Raw material is loaded into the heavy-duty hopper. An integrated grizzly feeder bypasses natural fines to prevent unnecessary wear on the crusher.

 

Crushing: Material enters the high-performance crushing chamber (Jaw, Cone, or Impact) where it is reduced to the target size.

 

Screening (Optional): An onboard single or double-deck screen separates oversized material, returning it to the crusher for re-processing.

 

Discharging: Finished aggregate is cleanly stockpiled via high-discharge main conveyors, while an overbelt magnet separates any tramp metal.

 

Application Areas of Tracked Stone Crushing Plant

 


Quarry Crushing
Designed to handle heavy-duty primary crushing of granite, basalt, and limestone. By crushing material directly at the quarry face, operators eliminate intermediate haulage truck loops, slashing operational costs.

 

Construction Waste Recycling
Converts demolition concrete, asphalt, and brick rubble into high-quality recycled road base on-site. The integrated magnetic separator efficiently extracts rebar and scrap metal to produce clean, reusable aggregate.

 

Road & Infrastructure Construction
Perfect for linear projects like highways, railways, and dam construction. The plant moves along with the job site progress, providing consistent base materials right where they are needed.

 

Mining Operations
Acts as a highly reliable mobile primary or secondary station in open-pit mines. Its robust construction ensures continuous, high-tonnage operation under extreme environmental conditions.

 

Product Configuration

 


To meet the exact geological and operational demands of your project, our tracked plants are built on a highly modular platform:

 

Crusher Modules: Configure your plant with a heavy-duty Jaw Crusher (for hard, primary rock), an Impact Crusher (for high-reduction concrete and limestone processing), or a Cone Crusher (for secondary/tertiary shaping of abrasive aggregates).

 

Process Flow: Choose a Single Unit for straightforward crushing, or a Combined Plant (Crushing & Screening tandem) for closed-loop production of multiple calibrated final sizes.

 

Power Systems: Select Direct Diesel Drive for remote, off-grid exploration, or Dual-Power Diesel-Electric to utilize cost-effective local grid power when available.

 

Case Studies

 

 

The site of a Maglev project in Pakistan

The maglev project moves the crushing station production line to produce 200-250 tons

 

Customer Information

Site of a maglev project in Pakistan

Project stone

granite

Project equipment

Yonghua mechanical mobile cone crushing station 2 sets

 

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Manufacturing & Quality Control

 


We build machinery that endures. Our manufacturing facility utilizes advanced, robotic welding, high-precision CNC machining centers, and heavy plate steel construction to guarantee structural integrity.

 

Every tracked plant undergoes a rigorous 8-hour continuous dry-run test and comprehensive hydraulic pressure checks before leaving our factory floor. Our production processes are fully certified to international quality standards, ensuring that you receive a machine engineered for continuous, trouble-free operation under the harshest conditions.

 

After-Sales Service

 


Your uptime is our priority. We support your investment with a comprehensive lifecycle service program:

 

On-Site Installation Guidance: Experienced field service engineers are available to supervise assembly, commission the plant, and train your local operators.

 

Rapid Spare Parts Supply: We maintain a fully stocked inventory of high-wear parts (jaw plates, blow bars, mantles, and conveyor belts) ready for immediate global dispatch.

 

24/7 Technical Support: Access remote diagnostics and troubleshooting assistance from our engineering team, ensuring issues are resolved without delay.

 

Comprehensive Warranty: Backed by a standard 12-month warranty on major structural and mechanical components.

 

FAQ

 

 

Q: What is the capacity range of your tracked stone crushing plants?

A: Our tracked mobile plants are engineered to deliver throughput capacities ranging from 100 to 650 metric tons per hour, depending on the specific crusher module, feeding material characteristics, and desired final output sizes.

Q: Can this machine process hard rock like granite and basalt?

A: Yes. When configured with our heavy-duty Jaw Crusher as a primary stage or a Cone Crusher for secondary reduction, our tracked plants easily process highly abrasive, hard stones such as granite, basalt, quartzite, and river pebbles.

Q: What is the typical delivery time for a standard configuration?

A: Standard configurations are generally manufactured and ready for shipment within 30 to 45 working days. Custom configurations or specialized power systems may require an additional 15 to 20 days depending on component sourcing.

Q: Do you provide on-site installation and operator training services?

A: Absolutely. We send qualified field engineers to your job site to oversee the mechanical commissioning, optimize the system settings for your specific rock type, and conduct thorough safety and operation training for your team.

Q: How does the plant handle metal contaminants in recycling applications?

A: For construction and demolition recycling, the plant can be equipped with an adjustable, high-gradient overbelt magnetic separator. This automatically extracts rebar and wire from the crushed material flow before it reaches the final stockpile.

 

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