What is a mobile crusher?

A mobile crusher, also known as a mobile crushing plant, is an integrated equipment that incorporates functions such as feeding, crushing, screening, and conveying into a movable chassis. It does not require fixed infrastructure and can be flexibly moved to different work sites. Widely used in scenarios including construction waste disposal, mineral mining, and road construction, it offers high adaptability to various operational environments.

 

A mobile crusher consists of four main components:

Mobile Chassis: Tire-mounted or track-mounted options are available.

Crushing System: This includes jaw crushers, impact crushers, cone crushers, and other types.

Auxiliary System: It comprises feeders, vibrating screens, and related equipment.

Control System: It enables centralized operation.

 

Mobile crusher station offer high flexibility, as they can reach job sites directly. This eliminates the material transportation process and reduces costs. They require no on-site installation and can be quickly put into production.

 

  • Mobile Impact Crusher
    Feed port size (mm): ≤ 70
    Processing power (t/h): 70 to 450
    Total weight of crusher (t): 6.4 to 16.5
    Power (kw): 220 to 310
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  • Mobile Jaw Crusher
    Feed inlet size: ≤ 800mm
    Processing capacity: 40-650t/h
    Equipment weight: 35-65 tons
    Power: Power (kw): 250 to 315
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  • Mobile Rock Crusher
    Inlet size: 200mm to 1200mm
    Processing capacity: 50-500 t/h
    Gross weight of crusher: 30-100 t
    Power: 300 to 500 kW
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  • Mobile Cone Crusher
    Feed port size(mm): ≤220
    Processing power(t/h): 76 to 400
    Total weight of crusher(t): 6.3 to 20
    Power (kw):250 to 572
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  • Crawler Mobile Crusher
    Feed port size(mm): ≤800mm
    Processing power(t/h): 60 to 500
    Total weight of crusher(t): 18 to 52
    Power (kw):200 to 434
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  • Mobile Crusher Screening Plant
    Model: YH46-1007,YH46-900,YH57-1210,YH57-75,YH96-1214,YH96-160
    Feed port size(mm): 15 to 180
    Processing power(t/h): 300×1300
    Total weight of crusher(t): 9.5 to 60
    Power...
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  • Wheel-type Mobile Crusher Screening Plant
    Maximum feed (mm): 500
    Discharge port adjustment (mm): 50-150
    Processing capacity (t/h): 65-200
    Overall power (kw): 64
    Whole machine weight (t): 39
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  • Small Mobile Stone Crusher
    Small mobile stone crusher The Small mobile stone crusher is a versatile, portable crushing unit designed for small to medium output and flexible operation. Specifically engineered for processing...
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  • Semi Mobile Crusher
    Discharge particle size (mm): 10-300 (adjustable)
    Processing capacity (t/h): 50-1200
    Main motor power (kw): 37~315
    Whole machine weight (t): 15~180
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  • Small Mobile Rock Crusher
    Feed inlet size (mm): 400*700
    Maximum feed particle size (mm): ≤300
    Processing capacity (t/h): 10-30
    Overall dimensions (mm): 10-40 (adjustable)
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  • Mobile Screen Crusher
    Processing capacity (t/h): 80-250
    Maximum feed particle size (mm): ≤700
    Discharge particle size (mm): 0-120
    Main crushing power (kw): 110-220
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  • Portable Stone Crusher
    Walking mode: Trailer towing
    Climbing ability: ≤ 15 °
    Ground clearance: 300-500mm
    Turning radius: 8-12m
    Tire specifications: 12.00R24~14.00R25
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Advantages of Yonghua Machinery's Mobile Crushers

 

Mobile Crusher

 

Versatility

Yonghua Machinery offers customization services, enabling its mobile crushers to be suitable for various scenarios such as aggregate production, resource recycling, and mineral processing operations. Equipped with durable wear parts and an optimized crushing chamber design, the crushers achieve higher processing capacity while extending continuous operation time, ensuring efficient task execution.

Mobile Crusher

 

Reliability

Leveraging years of design and manufacturing experience, Yonghua strictly controls product quality inspection. The equipment undergoes rigorous checks throughout the entire process from R&D to delivery, providing customers with equipment of stable performance.

Mobile Crusher

 

Energy Efficiency and Environmental Friendliness

Fitted with an advanced power system, Yonghua's mobile crushers enhance work efficiency while effectively reducing energy consumption. The adoption of a unique dust and noise reduction design significantly minimizes the environmental impact of operations.

Mobile Crusher

 

Ease of Operation

Featuring one-button operation, the crushers can be started or stopped conveniently. They are equipped with real-time diagnostic functions and a user-friendly interface, reducing the difficulty of operation and maintenance.

 

 

How to Choose a Mobile Crusher?

Selection of Mobile Crushers

It is necessary to align with actual operational requirements, and the core lies in accurately matching the equipment with the usage scenarios and own needs.

Worksite & Terrain

Track-Mounted Type: Easy to operate and suitable for flat, open worksites

Wheel-Mounted Type: Excellent traversability and capable of handling complex terrain

Model and Specification

Key factors such as expected output, material hardness, material viscosity, and initial material particle size must be taken into account.

Optional types: Suitable models include jaw crushers, impact crushers, cone crushers, and heavy hammer crushers.

Material Characteristics

For high-hardness materials: Priority should be given to the combination of jaw crusher + cone crusher, which offers a large crushing ratio and strong wear resistance.

For medium-to-low hardness materials: The combination of jaw crusher + impact crusher is more suitable, as it produces finished materials with uniform particle shapes.

For high-viscosity materials: Select equipment equipped with pre-screening or anti-clogging design to prevent blockages that disrupt continuous operation.

Capacity and Efficiency

Low capacity (≤100 t/h): Select small-scale equipment, which entails lower investment costs.

Medium capacity (100–300 t/h): Use medium-scale equipment to balance efficiency and cost.

High capacity (≥300 t/h): Large-scale units or combined operation of multiple pieces of equipment are required.

Meanwhile, reserve a 10%–20% capacity redundancy to cope with material fluctuations or future capacity expansion needs.

Summary of Selection Steps

Clarify core requirements: Capacity, desired output particle size, and material to be crushed.

Adapt to worksite conditions: Terrain, power supply, and environmental protection requirements.

Screen equipment types: Based on material hardness and crushing stage, select equipment for primary crushing, secondary/tertiary crushing, or combined crushing systems.

Compare cost-effectiveness: Synthesize considerations including equipment price, operating costs, maintenance difficulty, and brand after-sales support.

 

 

Customer review

The service of Yonghua Machinery is truly impeccable! Not only did they accurately match the most suitable mobile crusher according to our working conditions, but they also arranged for technicians to personally teach us operation and daily maintenance, and regularly reminded us to replace worn parts, keeping the equipment running efficiently at all times!
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Brazil

João Silva

We have been collaborating with Yonghua Machinery on mobile crusher machine projects for 3 years, and the durability of their equipment has far exceeded our expectations. Even in complex mining operation environments, the crushing efficiency remains stable with a low failure rate, which has truly improved our production capacity. The cooperation experience has been excellent!
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India

Amit Shah

Choosing the mobile crusher from Yonghua Machinery is a wise decision! The equipment boasts strong performance, a high crushing ratio, and is particularly energy-saving and environmentally friendly. From pre-sales customized solutions to rapid after-sales response, the entire service process is highly professional, significantly saving our operational costs!
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Nigeria

Muhammad Omar

 

 

Application

As a highly mobile material crushing equipment, mobile crushers play an important role in multiple fields by virtue of their flexible and efficient characteristics.

Urban Construction

Urban Construction

With the acceleration of urbanization, the disposal of construction waste has become a major challenge. Mobile crushing can penetrate construction sites to instantly crush construction waste, achieve circular reuse of resources, and effectively relieve the pressure of waste disposal.

Mining Industry

Mining Industry

It can directly carry out primary crushing of ores in mining areas, greatly improving ore transportation efficiency, while also creating more favorable conditions for subsequent mineral processing procedures.

Road Construction

Road Construction

Mobile crushers can crush asphalt concrete pavements on-site, transforming old pavement materials into raw materials required for new pavement laying, which not only saves resources but also reduces costs.

Tunnel Engineering

Tunnel Engineering

A large number of stones generated from excavation can be more easily transported and reutilized after on-site processing by mobile crushers, optimizing the construction process.

Concrete Recycling

Concrete Recycling

Mobile crushers can crush concrete into qualified aggregates, providing high-quality raw materials for the production of recycled concrete and promoting the development of green building materials.

Rock Crushing

Rock Crushing

In projects with high demand for stone and sand, such as large-scale water conservancy projects and land leveling, mobile crushers can directly enter quarries to complete rock crushing operations and ensure material supply.

Disaster Emergency Handling

Disaster Emergency Handling

In the face of natural disasters such as earthquakes and landslides, mobile crushers can quickly respond and deploy, efficiently completing the crushing and cleaning of debris to assist in post-disaster reconstruction.

Landscape Construction

Landscape Construction

It can crush stones into different specifications as needed to meet the diverse needs of landscape stones, adding unique charm to garden creation.

Videos

 

FAQ

Q: How does Yonghua Machinery's mobile crusher achieve customization to adapt to different application scenarios?

A: We conduct targeted design of key components such as the crushing chamber type, feed inlet size, and transmission system based on customers' specific needs, including operating environment, material characteristics, and production capacity goals. Meanwhile, combined with the mobile characteristics of the track, we flexibly adjust the equipment layout to ensure efficient and stable operation in various scenarios such as aggregate production, resource recycling, and mining.

Q: Compared with fixed crushing systems, can using mobile crushing really reduce operating costs?

A: Yes. mobile crusher machine can directly operate at raw material production sites, reducing material transportation links and lowering transportation costs and losses. Additionally, the equipment is convenient for relocation, eliminating the need for repeated construction and disassembly of the crushing system, thus saving labor and time costs. Furthermore, their efficient and stable performance and long service life can reduce the frequency of equipment maintenance and replacement, further lowering operating costs.

Q: How long is the replacement cycle for the vulnerable parts of the equipment? Is the replacement process complicated?

A: The replacement cycle for vulnerable parts varies according to actual operation intensity and material hardness. Generally, we provide detailed maintenance guidelines. When the equipment reaches a certain operating duration or detects component wear, the system will issue a prompt. Yonghua Machinery is equipped with durable vulnerable parts, and the replacement process is simple. Our technical team will provide full-process guidance and can also offer on-site services to ensure the equipment quickly resumes operation.

Q: Does operating a mobile crusher require professional skills?

A: No. Our equipment features a user-friendly one-button operation design, making basic operations such as startup and shutdown convenient and easy to understand. Meanwhile, the equipment is equipped with real-time diagnostic functions and a simple process optimization interface, which can intuitively display the equipment's operating status. Additionally, the system supports multilingual interaction, so even without professional skills, users can quickly get started after simple training. If you have any questions during operation, our service network will always provide technical support.

Q: What specific measures has Yonghua Machinery taken for energy conservation and environmental protection in its mobile crushers?

A: The equipment is equipped with advanced engines, hydraulic systems, and power transmission systems to optimize power output and effectively reduce energy consumption. Its unique dust-proof and noise-reduction design minimizes dust and noise pollution through sealed structures and noise reduction devices. The flexible mobility reduces the frequency of material handling, lowering energy consumption and carbon emissions during transportation, thus comprehensively implementing the concept of green production.

 

Yonghua

WHY CHOOSE US?

 

 

Powerful Performance

Equipped with a turbocharged diesel engine, it provides stable power to easily handle high-hardness materials and complex working conditions.

Flexible and Efficient

Track walking + in-situ steering design adapts to narrow and rugged terrains, enabling quick site transfer and cost reduction.

Intelligent Control

Wireless remote control + hydraulic drive allow for remote parameter adjustment, ensuring convenient operation and personnel safety.

Customizable Solutions

Can be flexibly configured according to material characteristics, production volume, and site requirements, adapting to diverse production scenarios.

Reliable Quality

Strictly selected raw materials, rigorous process control, and comprehensive after-sales service ensure durable equipment and timely maintenance.

We're well - known as one of the leading mobile crusher manufacturers and suppliers in China. We warmly invite you to get in touch with our team or visit our factory to explore our mobile crusher solutions firsthand.

Mobile Impact Crusher, Mobile Impact Crushing Machine, Mobile Jaw Crusher
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