Product Introduction
The mobile jaw crusher stands out as an advanced, intelligent mobile crushing solution that seamlessly combines "crushing, feeding, and conveying" functions. Tailored specifically for applications in mining operations, construction aggregate manufacturing, construction waste recycling initiatives, and various mobile engineering projects, it offers unparalleled versatility and efficiency.
This equipment leverages modular vehicle-mounted integration technology. A high - performance jaw crusher, an intelligent vibrating feeder, a belt conveying system, and a hydraulic support mechanism are all integrated onto a mobile chassis, which can be either tire - mounted or crawler - based. This innovative design allows for rapid deployment at the work site, eliminating the necessity of extensive fixed infrastructure construction.
Thanks to its streamlined structural design and adaptable process configuration, the mobile jaw crusher provides multiple operation modes. It can function independently as a single unit or be combined with other equipment for more complex tasks. Capable of handling the entire coarse and medium crushing processes, it not only boosts material processing efficiency substantially but also cuts down on overall operating costs.
Technical Parameters
| Model | Single Bar Cone Crusher | Feed port size(mm) | Processing power(t/h) | Total weight of crusher(t) | Power (kw) |
| 440 | CS440 | 240 | 195-600 | 21 | 250 |
| 440 | CH440 | 170 | 64-415 | 18 | 250 |
| 660 | CS660 | 300 | 320-960 | 28 | 315 |
| 660 | CH660 | 200 | 145-600 | 40 |
315 |
*Note: The output will vary depending on factors such as different materials and the particle size of the feed. Any changes to the technical parameters will not be notified separately. The weight and external dimensions of the equipment shall be subject to the actual product.
Product Features
Flexible Mobility
For example, the Yonghua coarse crushing mobile crushing station has a high vehicle-mounted chassis. The width of the vehicle body is smaller than that of an operating semi-trailer, and the turning radius is small. It is convenient to drive on ordinary roads and also convenient to drive in the rugged and harsh road environment of the crushing site, and can quickly enter the construction site.
Reducing Material Transportation Costs
It can carry out on-site crushing of materials at the first line, eliminating the intermediate link of transporting the materials away from the site for crushing, greatly reducing the transportation costs of materials. In addition, the extended unit can directly feed the crushed materials into the transfer car hopper and transfer them away from the site.
Direct and Effective Operation
The integrated series of mobile crushing stations can be used independently. According to the types of materials and product requirements in the process for customers, more flexible process configurations can be provided to meet various requirements such as mobile crushing and mobile screening of users, making the production organization and logistics transfer more direct and effective, and maximizing the reduction of costs.
Strong Adaptability and Flexible Configuration
For the coarse crushing and fine crushing screening systems, a single unit can operate independently, and the units can also be flexibly combined to form a system configuration for joint operation. The side discharge of the unloading hopper provides flexibility for the screening material conveying method. In the integrated unit configuration, in addition to supplying power to this unit, the diesel generator can also provide targeted joint power supply for the units in the process system.
Reliable Performance and Convenient Maintenance
The configured jaw crusher has mature technology, and its operation and maintenance are simple and easy. It has good adaptability, safety and reliability to the transportation volume, material particle size and abrasiveness. The integrated unit configuration is convenient and reasonable for installation and maintenance, enabling the configured unit to have high durability and higher working efficiency.
Good Environmental Performance
Whether it is a tire-type or crawler-type model, it has a shock-absorbing design. The internal tightness is very strong, which can prevent the spillage of dust. At the same time, dust collectors, spraying equipment, etc. can also be configured on site to easily meet the environmental protection standards.
Structural Composition
Mobile jaw crushers are mainly composed of crushing, feeding, screening, mobile chassis, power, transmission, frame support and control systems. The jaw crushing mechanism is the core, which crushes materials through the extrusion of the movable jaw and the fixed jaw. The feeding system feeds materials evenly, and some models are equipped with screening devices to achieve particle size classification. The mobile chassis is available in tire type or crawler type for easy site transfer. The power system (engine/motor) drives each mechanism through transmission components. The frame ensures stability, and the control system realizes intelligent operation. The whole machine features high integration and strong mobility.
Structural diagram of mobile jaw crusher
Screening System:
It is mainly composed of a circular vibrating screen, which can screen the crushed materials. The materials that do not meet the particle size requirements are sent back to the crusher for re-crushing, forming a closed-circuit cycle to ensure the uniformity of the product particle size.
Power System:
Generally, the combined energy supply mode of a diesel engine and a common electric motor is adopted, which can be switched with one click. It has strong power and can meet the operation requirements of the equipment under different working conditions.
Traveling System:
According to different types, it is divided into tire type and crawler type. The tire-type mobile jaw crusher looks like a car and is towed by the front of the vehicle, which is convenient for changing the working site; the crawler type uses a fully hydraulic crawler vehicle chassis, which has strong grip and is suitable for complex terrains.
Control System:
The PLC remote control technology is mostly adopted, which can realize the remote operation and monitoring of the equipment, improve the automation degree and operation convenience of the equipment, and also enhance the safety and stability of the equipment operation.
Jaw Crusher Working Principle
The materials are evenly conveyed into the crusher by the feeder. After being initially crushed by the crusher, a closed-circuit system is formed with the circular vibrating screen to achieve the cyclic crushing of the materials. The finished materials are output by the conveyor for continuous crushing operations. According to the actual production needs, the circular vibrating screen can also be removed to directly conduct the preliminary crushing of the materials. It is convenient and flexible to be used in combination with other crushing equipment.
Structural diagram of jaw crusher
Mobile jaw crusher plant
The Mobile jaw crushing plant features an integrated design, combining feeding, crushing, screening, and conveying processes into a single mobile unit. It offers flexible configuration to meet diverse project requirements. Equipped with a jaw crusher, vibrating feeder, and multi-layer screening system, it enables continuous processing from raw materials to finished products, delivering high crushing efficiency and uniform particle size. The entire unit employs either tire-mounted or track-mounted mobility, enabling rapid relocation and suitability for diverse operational environments including sand and gravel plants, mines, and construction waste processing sites. Characterized by robust construction, user-friendly operation, and stable performance, this production line significantly reduces material transportation costs while enhancing on-site operational efficiency.
Mobile jaw crusher for sale
Yonghua Machinery's mobile jaw crushers integrate feeding, crushing, and conveying functions. Equipped with either tire or crawler chassis, they offer flexible relocation and can be driven directly to construction waste processing sites, mining operations, road construction projects, and other field applications for on-site crushing and immediate production.
Equipped with high-wear jaw plates and an optimized crushing chamber, the machine processes various medium-to-high hardness materials. It handles large feed sizes with stable output, while discharge particle size is freely adjustable. The robust structure ensures simple operation and low failure rates. No on-site infrastructure is required, significantly reducing transportation and labor costs. Custom configurations are available based on client conditions, backed by comprehensive after-sales service.
Mobile jaw crusher price
There is no fixed market price for mobile jaw crushers. The overall range spans from over ten thousand to over one hundred thousand USD, with pricing influenced by multiple core factors. When selecting equipment, it is advisable to comprehensively evaluate based on specific operational requirements.
Equipment model and production capacity are central to pricing. A small unit with a 50-ton hourly output and a large unit with a 500-ton hourly output exhibit significant price differences due to variations in materials and power requirements. Chassis type also directly impacts pricing. Track-mounted mobile jaw crushers, suited for complex terrain and flexible relocation, command higher prices than wheel-mounted variants.
Additionally, material selection and configuration influence cost. Equipment featuring high-wear jaw plates, premium core components, or integrated intelligent control systems with screening and conveying accessories will see corresponding increases in both production costs and retail prices. Furthermore, brand reputation and sales channels contribute to price variations. Equipment from well-known manufacturers commands higher quotes due to superior quality control and after-sales service, while direct-from-manufacturer sales models reduce distribution layers, offering greater price advantages compared to intermediaries. Regional market competition and fluctuations in raw material costs may also result in minor variations in the final quoted prices for mobile jaw crushers.
Videos
FAQ
Q: What materials are suitable for processing by mobile jaw crushers?
A: Mobile jaw crushers are suitable for processing high-hardness materials such as granite, limestone, quartzite, and construction waste. They can be used in scenarios like mining, road construction, and urban demolition, capable of crushing large pieces of materials into smaller particle sizes to meet subsequent processing requirements.
Q: What are the differences between tire-mounted and crawler-mounted mobile jaw crushers?
A: Tire-mounted mobile jaw crushers rely on a semi-trailer tractor for traction, making them suitable for long-distance relocation on flat roads with lower costs. Crawler-mounted ones are hydraulically driven, featuring strong climbing and cross-country capabilities to adapt to complex terrains such as muddy and rugged conditions. They offer flexible relocation but have relatively higher equipment costs and maintenance expenses.
Q: How to maintain a mobile jaw crusher in daily use?
A: During daily maintenance, it is necessary to regularly inspect the wear condition of the jaw plates and promptly replace severely worn components. Keep the transmission system lubricated by periodically adding or replacing lubricating oil. Clean the residual materials on the surface and inside of the equipment to prevent blockages. Additionally, check key components such as the electrical control system and hydraulic system to ensure the normal operation of the equipment.
Q: What are the advantages of mobile jaw crushers compared to fixed crushers?
A: Mobile jaw crushers do not require complex infrastructure and can directly enter the work site, reducing material transportation costs. With an integrated unit design that combines functions such as crushing and feeding, they offer convenient relocation and can quickly start operations in new sites. Their production flexibility and efficiency are significantly higher than those of fixed crushers.
Mobile jaw crusher factory
As a professional manufacturer of mobile jaw crushers, Yonghua has dedicated years to the research and development of crushing equipment. With a mature production system and core technological advantages, we are a premium supplier of high-quality mobile jaw crushers in the industry.
Our equipment features high-wear-resistant alloy jaw plates and thickened steel plate welded frames, paired with an optimized V-shaped crushing chamber design. This configuration delivers high crushing efficiency and uniform product particle size, effortlessly handling medium-to-high hardness materials across diverse applications such as mining and construction waste processing. Choose between tire or track chassis options, integrating feeding, crushing, and conveying functions into one unit. No on-site infrastructure is required, ensuring flexible relocation and convenient installation/commissioning.
Our factory maintains comprehensive pre-sales technical guidance and after-sales support systems. With ample spare parts inventory and nationwide rapid on-site service response, we provide professional support throughout the entire equipment lifecycle-from manufacturing to operational deployment.
Customized Solutions for Mobile Jaw Crusher Manufacturers
Mobile Jaw Crusher Whether facing the requirements of high-intensity continuous mining in hard rock mines or fine materials in urban infrastructure construction, mobile jaw crusher manufacturers are able to provide customized solutions according to the actual needs. Help customers break through the double limitations of site space and complex terrain, and effectively reduce the comprehensive costs of equipment relocation, energy consumption and maintenance.
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