Tracked Aggregate Crushing Plant

High-Efficiency Mobile Crushing Solution for Aggregate Production

Our Tracked Aggregate Crushing Plant is a self-propelled, heavy-duty processing station designed to crush run-of-mine rock and construction waste directly at the working face. By moving alongside the excavation front, this mobile unit eliminates the need for a dedicated haul truck fleet, lowering your per-ton operational costs from day one.

Primary Function: High-capacity, on-site reduction of blasted rock, concrete debris, and raw ore.

Feed Materials: High-abrasion hard rocks (granite, basalt, quartzite), medium-soft rocks (limestone, sandstone), and recyclable concrete.

Target Sectors: Quarrying, open-pit mining, infrastructure construction, and urban demolition recycling.

High Crushing Efficiency
Features an aggressive crushing chamber geometry coupled with a high-torque hydraulic drive. This design ensures instant material grab, reducing recirculation load and maximizing the yield of highly cubical, premium aggregate fractions.

Intelligent Control System
Equipped with an intuitive PLC system featuring wireless remote operation. The plant automatically monitors crusher load and adjusts feeder speed in real-time, preventing blockages and maintaining continuous, unattended peak output.

Strong Adaptability to Harsh Environments
Built on low-ground-pressure steel tracks to navigate steep quarry gradients and soft, muddy terrains. High-grade dust suppression and heavy-duty air pre-cleaners protect key components in extreme working conditions.

Fuel Saving & Eco-Friendly
Utilizes an advanced dual-power setup. Switch seamlessly between the onboard fuel-efficient diesel generator in remote locations and the local electric grid when available, cutting energy costs by up to 30%.

Easy Maintenance Design
Designed with hydraulically folding conveyors and spacious, slip-resistant service walkways. All greasing points, filter cartridges, and hydraulic valves are positioned at ground level for safe, rapid daily servicing.

Quarry Crushing: Follows the quarry face as it advances, feeding blasted rock directly into the hopper to bypass secondary hauling.

Mining Operations: Serves as a reliable, mobile primary processing unit for both metallic and industrial mineral surface mines.

Construction Waste Recycling: Processes asphalt, bricks, and reinforced concrete directly on demolition sites to create certified road sub-base.

Aggregate Production: Delivers precisely graded, clean fractions for high-specification asphalt and ready-mix concrete plants.

Infrastructure Projects: Provides high-volume, local material processing along remote highway, railway, and dam construction corridors.

Heavy-Duty Vibrating Feeder: Features a stepped grizzly bar section that pre-screens natural fines, directing them to the side conveyor to prevent unnecessary crusher wear.

High-Torque Crusher Core: Configured with an extra-deep jaw for primary crushing, a high-ratio impactor for shaping, or a hydraulic cone for hard-rock reduction.

Hydraulic Folding Conveyors: Equipped with reinforced, high-tensile belts and heavy-duty impact rollers, folding hydraulically for quick highway transport preparation.

Integrated Sizing Screen: A high-vibration screen box that accurately classifies crushed products into multiple commercial fractions in a single pass.

Dual-Power Engine Bay: Houses an internationally supported diesel engine alongside high-efficiency electric motors, offering maximum fuel flexibility.

Feeding & Pre-Screening: Raw material is dumped into the hopper; the vibrating feeder passes small dirt/fines through the grizzly bars to bypass the crushing chamber.

Controlled Crushing: Larger rocks enter the chamber (jaw, cone, or impactor), where mechanical force crushes them down to the desired setting.

Material Separation: The crushed material travels up the main conveyor to the onboard screen deck, dividing the product into specific sizes.

Discharging / Closed-Circuit Return: Correctly sized products are stockpiled by side conveyors, while oversized material is automatically returned to the crusher for re-processing.

We don't just sell standard machinery; we deliver custom-engineered processing systems built around your specific geology and output requirements.

Tailored Capacity: We scale the feeder, crusher, and screen configuration to match your exact target hourly tonnage.

Precise Crusher Pairing: We analyze your rock properties (hardness and abrasiveness) to equip your plant with the optimal Jaw, Cone, or Impact unit.

Multi-Stage Integration: Configure your plant as a standalone unit or link multiple tracked machines in series for multi-fraction processing.

Site Flowsheet Design: Our engineers design your site layout and material flow to minimize handling costs and maximize fuel efficiency.

Production site of a large-scale mine in Nigeria

A large-scale mine in Nigeria has achieved a production capacity of crushing granite at 800 tons per hour.

Production site of a mine in Shanxi Province, China

A mine development project in Shanxi Province, China has achieved one-stop rapid mining.

ISO 9001:2015 Manufacturing: Every step-from raw steel cutting to final hydraulic assembly-is documented and audited under global quality standards.

CE Certification: Fully compliant with European safety, mechanical, and environmental standards, ensuring hassle-free import clearance.

Full-Load Testing: Prior to dispatch, every tracked plant undergoes a rigorous 4-hour simulated run-in test to verify hydraulic pressures and electrical integrity.

Premium Component Sourcing: We utilize globally recognized brands for critical wear parts, bearings, hydraulic pumps, and PLC controls to guarantee local part availability.