Definition of Crusher mobile plant
Crusher mobile plant can achieve mobile functions through vehicle mounted chassis or track chassis, and can crush materials such as ore, construction waste, and rocks at the work site. Its core advantage lies in integrating the crushing host, feeder, screening equipment, conveyor belt and other components onto a mobile carrier, without the need for fixed site installation. It can quickly respond to the needs of non operational scenarios and is widely used in mining, construction waste treatment, road construction and other fields.
Main characteristics of Crusher mobile plant
Integrated unit design
The main engine, feeding, screening, and conveying systems are integrated into the same chassis, reducing the footprint by more than 40% compared to traditional crushing production lines.
Modular configuration
Able to increase or decrease the screening layer level according to demand, or replace the crushing host, and flexibly adjust the production capacity (50-800 tons/hour).
Automation control
Some high-end models are equipped with material network systems, which can remotely monitor equipment operation data, warn of faults, and optimize production parameters.
Green and energy-saving
Using hydraulic drive instead of traditional clicking to reduce noise pollution, combined with dust removal device, in compliance with environmental regulations.
Working principle
1. Material feeding: The material is evenly fed into the crushing machine through a vibrating feeder;
2. Crushing process:
Jaw crusher: crushes materials through the squeezing and shearing action of moving jaw and quota, suitable for coarse crushing;
Counterattack crusher: using a rotating rotor to throw materials towards the counterattack plate, achieving crushing through impact and collision, suitable for medium and fine crushing.
3. Screening and transportation: The crushed material is sent to a vibrating screen through a conveyor belt to screen out finished products of different particle sizes. Unqualified materials are returned to the crushing host for re crushing, forming a closed-loop cycle.
4. Intelligent control: The hydraulic system adjusts the crushing gap, and the PLC control system automatically adjusts the feeding amount based on the material hardness to ensure stable production capacity.
Types of Crusher mobile plant
Classify by mobile mode
1. Crawler type mobile crushing station: using a tracked chassis, suitable for unpaved or rugged terrain, and achieving in-situ steering through hydraulic drive.
2. Tire type mobile crushing station: Based on the chassis design of heavy-duty trucks, it is suitable for road transportation and can be towed by tractor trailers at a relatively low cost.
Classified by crushing host
1. Jaw Crusher: suitable for coarse crushing and processing of high hardness materials;
2. Counterattack/Cone type: Used for medium and fine crushing, producing materials with regular particle shapes;
3. Impact: It focuses on sand making function and is suitable for sand making scenarios such as quartz sand and river pebbles.
The difference between tracked and wheeled mobile crushing stations
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Comparing dimensions |
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Walking style |
Crawler chassis, hydraulic drive, can turn in place |
Tire chassis, requiring towing by tractor, suitable for highway driving |
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Terrain adaptability |
Suitable for mountainous areas, wetlands, and soft ground (with low grounding pressure, less prone to sinking) |
Suitable for flat road surfaces, not suitable for muddy or rugged terrain |
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movement speed |
The autonomous driving speed is about 1-5km/h, and the transition requires transportation by flatbed trucks |
The towing speed can reach 50-60km/h, making road transitions more convenient |
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Cost |
The equipment procurement cost is high (30% -50% more expensive than tire type), and the maintenance cost is high |
Low procurement cost and simple maintenance (tire replacement cost is lower than track cost) |
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Applicable scenarios |
Mining, field operations, and areas without road construction |
Construction waste disposal, urban peripheral engineering, highway projects |
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Power Source |
Usually equipped with a diesel engine, suitable for off grid scenarios |
Can be connected to an external power grid or diesel generator, providing more flexible energy options |
Customer review
Environmental Engineering Company
Municipal Engineering Team
The person in charge of the open-pit mine
Video
Crusher mobile plant for sale
Crusher mobile plant has become one of the mainstream equipment in the crushing industry due to its high mobility, integration, and environmental characteristics. Users can choose the appropriate type based on terrain, production capacity requirements, and budget.
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