In many industries such as mining, construction, and road construction, material crushing is a very important step. Mobile crushers have become a great choice for many enterprises due to their excellent performance and efficient operational capabilities.
However, when considering the use of mobile crushers, the cost of mobile crushers is an important factor that cannot be avoided, as it not only affects the investment cost of enterprises, but also has a profound impact on long-term operational efficiency.
Price range of mobile crushers
The price range of mobile crushers is very large, ranging from tens of thousands to millions. Taking common tire and track types as examples:
The price of tire type mobile crushers is generally average, while track type mobile crushers are slightly more expensive due to their higher technological content, stronger maneuverability, and adaptability.
Key factors affecting the cost of mobile crushers
Tire type and track type:
Tire type mobile crushers rely on the front of a semi-trailer to pull and move, with a relatively simple structure and low cost. Its advantage lies in the ability to travel quickly on highways, facilitate transitions, and be suitable for relatively flat work environments such as construction waste disposal and general construction projects.
The tracked mobile crusher adopts hydraulic driven tracks, which can move on their own and can also be operated wirelessly by remote control. Crawler type has strong power and climbing ability, which can easily cope with complex terrains such as mountains and wetlands, and is suitable for harsh working conditions such as mining. However, due to the complexity of technology and high manufacturing costs, the price is usually about 500000 yuan higher than that of tire type.
Different host adaptation solutions
Mobile crushing equipment can flexibly accommodate various types of crushing hosts, such as jaw crushers, cone crushers, impact crushers, and sand making machines. Due to significant differences in crushing principles, applicable material ranges, production capacity, and product granularity among various types of hosts, their market prices also show significant variations.
Characteristics of Jaw Crusher
Jaw crushers have many advantages such as high crushing ratio, uniform product particle size, simple equipment structure, high operational stability, convenient maintenance, and low operating costs. In crushing operations, they are usually used in the coarse crushing process. Mobile crushing stations equipped with jaw crushers have relatively stable prices, and under basic configuration conditions, their prices are usually at the mid to low end of the entire price range.
Advantages of cone crusher
Cone crusher is mainly suitable for medium and fine crushing operations, and performs well in processing high hardness materials such as iron ore, pebbles, etc. It has outstanding characteristics such as high crushing efficiency, low energy consumption, and uniform product particle size. However, its equipment purchase cost is high, which also leads to relatively high prices for mobile crushing stations equipped with cone crushers.
Highlight of counterattack crusher
The counterattack crusher can process materials with a side length of 100-500 millimeters or less, with advantages such as high crushing ratio and cubic particle shape after crushing. It is often used for medium and fine crushing as well as material shaping operations, especially suitable for processing medium and soft materials such as limestone and dolomite. From a price perspective, the price of mobile crushing stations for impact crushers is at a moderate level.
Application of sand making machine
The main function of the sand making machine is to process various rocks, ores, and artificial sand making materials into construction sand that meets the particle size requirements. The resulting sand particles have good shape and uniform particle size. The price of the sand making machine mobile crushing station will be affected by various factors such as sand making process and equipment performance, and there will be certain fluctuations.
Euipment configuration
Crusher combination
The cost of a mobile crusher with a single unit is relatively low, while a combination of two or three machines, such as an E-crusher+cone crusher+screening machine configuration, can achieve more complex crushing processes, improve production efficiency and product quality, but the cost will also increase.
Feeding, screening, and conveying equipment: High quality feeders can evenly and stably feed materials, avoiding idle or overloaded crushers caused by uneven feeding, improving equipment service life and production efficiency, and increasing costs in response. A high-performance vibrating screen with high screening accuracy, strong processing capacity, and a relatively high price. The length, bandwidth, and conveying capacity of the conveying equipment vary, and the price also varies.
Environmental Protection and Intelligent Configuration
With increasingly strict environmental requirements, mobile crushers that integrate environmental protection systems such as dust removal, spraying, and noise reduction have become the mainstream in the market. These environmentally friendly configurations can effectively reduce dust and noise pollution, ensuring that the production process meets environmental standards, but they can also increase costs by 10% -20%.
In terms of intelligent configuration, such as PLC intelligent control system, it can achieve automatic operation, remote monitoring, fault diagnosis and warning of equipment, effectively improve the convenience and accuracy of production management, and also increase the price of equipment
Analysis of Long term Operating Costs
Energy consumption cost
The energy consumption of mobile crushers mainly comes from the operation of the crusher's main machine, feeder, screening machine, conveyor and other equipment. Equipment power, operating time, and energy efficiency all affect energy consumption costs. Usually, large mobile crushers have high power and high energy consumption costs. Therefore, choosing energy-saving equipment, optimizing processes, and arranging operating time reasonably can effectively reduce energy consumption costs.
Maintenance and repair costs
Replacement of vulnerable parts: The jaw plate, hammer head, lining plate, screen mesh and other vulnerable parts of the crusher will wear out and need to be replaced regularly. The lifespan and cost of vulnerable parts vary among different models. Choosing high-quality vulnerable parts can extend their lifespan, reduce frequency, and lower costs.
Equipment maintenance: The reliability and stability of equipment affect the frequency of maintenance. High quality mobile crushers have excellent design, high-quality components, few malfunctions, and low maintenance costs. Manufacturer technical support and after-sales service can reduce downtime and minimize losses.
Maintenance costs: Regular lubrication, cleaning, fastening, and adjustment of equipment can prolong service life and reduce malfunctions. Maintenance materials and labor costs are operating costs.
Transportation and transition costs
Tire type mobile crusher: Transportation requires towing by a tractor, and the cost depends on the transportation distance, road conditions, and transport vehicle. During the transition, connecting and disassembling the tractor, inspecting and debugging equipment will consume time and manpower. If there are height and width restrictions on roads, special transportation measures are required, which increases costs.
Crawler type mobile crusher: Although it can move on its own, long-distance transfer requires flatbed trailer transportation. Its transportation cost is high, firstly due to the heavy weight of the equipment and high requirements for transportation vehicles; Secondly, tracked equipment may damage the road surface while driving on highways and may require payment for road repair costs.
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Cost benefit evaluation
Although the initial purchase cost of mobile crushers is high, in the long run, their benefits can compensate for the investment.
Improve production efficiency
The mobile crusher can be directly driven to the material site for crushing, without the need to transport to a fixed site, which shortens the distance and time of material transportation. In mining operations, crushing can be carried out while advancing along the mining face, reducing material backlog and secondary handling, and increasing production efficiency by 30% -50%.
Reduce overall costs
Material transportation cost: On site crushing reduces transportation frequency and distance, and using a mobile crusher can reduce transportation costs by 40% -60%.
Infrastructure construction cost: Compared to fixed crushers, there is no need for complex infrastructure engineering, saving construction and time costs, and avoiding demolition and cleaning costs after the project is completed.
Labor cost: The equipment has a high degree of automation, is easy to operate, requires fewer operators, and effectively reduces labor costs.
Expand revenue channels
Flexible response to the market: It can quickly adjust the location and scale of operations according to different regions and project needs, meet the market's demand for materials of different specifications, and enhance the competitiveness and profitability of enterprises.
Expanding business scope: With mobility and adaptability, it can participate in small-scale mining in remote areas, on-site disposal of urban construction waste, and stone supply for road repair projects, and explore new business areas to increase revenue.
Technical parameters and performance advantages
Core performance indicators
Processing capacity: Covering 50-1800 tons/hour, the processing range of the E-type mobile crusher is 50-500 tons/hour, and the processing capacity of the impact crusher is up to 1000 tons/hour.
Feed particle size: The heavy hammer crusher can process large pieces of material ranging from 450-1400mm, with over 85% of finished products having particle sizes below 5mm. Energy consumption index: specific power consumption ≤ 1.2kwh/ton, saving 20% -30% energy compared to traditional equipment.
Structural Innovation and Process Optimization
Integrated design: Integrating the feeder, vibrating screen, and crushing host onto the vehicle platform to reduce on-site installation time;
Modular combination: supports switching between "crushing first and then screening" or "screening first and then crushing" processes, and can increase equipment utilization by 40%;
Mobility performance: The turning radius of tracked models is ≤ 5 meters, and the body width of tire models is smaller than that of semi trailers, suitable for narrow field operations.
Mobile crusher for sale
The cost of mobile crushers involves multiple aspects such as equipment procurement and long-term operation. When choosing an enterprise, it should take into account its own production needs, budget, operating environment, and long-term planning, comprehensively evaluate the cost-effectiveness of different equipment, select the most suitable equipment, and achieve maximum investment value.
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