Wheeled Mobile Cone Crusher

High-Efficiency Secondary Crushing Solution with Flexible Mobility and Stable Performance

The Wheeled Mobile Cone Crusher is a heavy-duty, towable plant engineered specifically for secondary and tertiary reduction of hard, abrasive materials like granite, basalt, river pebbles, and iron ore. By integrating a high-force cone crusher, a multi-deck sizing screen, and heavy-duty conveyors onto a certified wheeled chassis, this mobile unit eliminates the need for concrete foundations and lengthy site preparation. It allows quarry operators and mining contractors to position the crushing stage directly at the blasted face, significantly cutting haulage costs and accelerating time-to-production.

High-Load Wheeled Chassis: Engineered with an engineered tri-axle or quad-axle suspension system that complies with standard road freight regulations for hassle-free transit.

Rapid Hydraulic Setup: Features hydraulic leveling legs and folding conveyor structures that transition the plant from road transport to full operation in less than a day.

Heavy-Duty Crushing Performance: Utilizes an advanced hydraulic cone crusher with a optimized cavity shape, ensuring a high reduction ratio and premium cubical final aggregates.

Intelligent PLC Automation: Equipped with a centralized control cabinet that monitors real-time oil temperature, pressure, feed tracking, and overload protection automatically.

Optimized Power Transfer: Direct-drive mechanics and synchronized electric motors minimize energy losses, reducing the operating cost per ton of produced aggregate.

Streamlined Maintenance Design: Includes heavy-duty maintenance platforms, safety handrails, and a hydraulic chamber-clearing system to minimize downtime during liner replacement.

System Components
The plant integrates a heavy-duty receiving hopper, a hydraulic cone crusher, a high-amplitude vibrating screen, on-board product belt conveyors, a centralized electrical control system, and a reinforced multi-axle chassis.

Operational Workflow
Controlled Feeding: Run-of-mine material is fed into the hopper and transferred uniformly into the crusher cavity via an automated regulating system.

Compression Crushing: The eccentric rotation of the mantle against the bowl liner crushes the material through high-force compression and material-on-material attrition.

Closed-Circuit Sizing: Crushed aggregate is discharged onto the vibrating screen; oversized particles are automatically recirculated back to the crusher, while compliant product sizes are dispatched to separate stockpiles.

Quarry Crushing
Reduces highly abrasive rocks into premium, cubical aggregates required for high-strength concrete and asphalt production.

Mining Operations
Acts as a dependable secondary or tertiary unit in open-pit mining setups to reduce ore sizes before the downstream milling process.

Construction Waste Recycling
Processes demolished concrete, brickwork, and asphalt on-site, instantly converting waste into sellable sub-base materials.

Infrastructure Development
Moves progressively alongside linear projects like highways, railways, and dam sites to ensure a continuous, localized supply of aggregate.

Lower Capital Investment than Tracked Units
Wheeled units offer a lower initial purchase price and negligible track-link wear costs, delivering a better ROI for projects with accessible terrain.

Elimination of Fixed-Plant Infrastructure
Avoids the expensive concrete foundations, structural engineering permits, and permanent civil works required by traditional stationary installations.

Faster Contract Relocation
The highly integrated, modular design minimizes dismantling effort, allowing you to move from one completed project to the next without prolonged profit loss.

Production site of a large-scale mine in Nigeria

A large-scale mine in Nigeria has achieved a production capacity of crushing granite at 800 tons per hour.

Production site of a mine in Shanxi Province, China

A mine development project in Shanxi Province, China has achieved one-stop rapid mining.

To guarantee reliable performance under severe site conditions, every mobile plant undergoes rigorous validation before port delivery:

Non-Destructive Testing (NDT): Ultrasonic and magnetic particle testing are performed on all critical chassis welds and high-stress structural joints.

Sub-System Testing: The hydraulic power pack, automated lubrication system, and electrical circuits are bench-tested independently for pressure and thermal stability.

Full-Load Factory Run: Every fully assembled plant undergoes a minimum 4-hour continuous mechanical dry-run to verify vibration balance, sensor feedback, and component alignment.

On-Site Commissioning Support: Experienced mechanical and electrical engineers are dispatched to your site to supervise assembly, final calibration, and operator training.

Guaranteed Wear Parts Availability: We maintain dedicated stock reserves of genuine mantles, bowl liners, and bearings, ready for priority global dispatch to minimize your downtime.

Technical Remote Support: Our factory engineers provide remote diagnostics, electrical troubleshooting, and application advice over secure online channels.

Comprehensive Factory Warranty: Backed by a standard 12-month warranty covering structural integrity and major mechanical components.