Small Mobile Jaw Crusher

Small Mobile Jaw Crusher

Details
The Small Mobile Jaw Crusher is a heavy-duty, track or wheel-mounted crushing unit designed to eliminate material haulage costs by processing aggregates directly on-site. Built for mining, quarrying, and concrete recycling, this equipment allows small-scale operators and contractors to process stubborn materials like limestone, granite, and demolition waste in locations where large static plants are economically unfeasible. By integrating the feeder, crusher, and discharge conveyor into a single mobile chassis, it provides a high-density, high-output solution tailored specifically for tight urban jobsites, remote infrastructure projects, and short-term aggregate production contracts.
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Mobile Jaw Crusher
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Description
Technical Parameters

Product Introduction

 

 

Compact Design | Easy Transportation | Ideal for Small & Medium Crushing Projects


The Small Mobile Jaw Crusher is a heavy-duty, track or wheel-mounted crushing unit designed to eliminate material haulage costs by processing aggregates directly on-site. Built for mining, quarrying, and concrete recycling, this equipment allows small-scale operators and contractors to process stubborn materials like limestone, granite, and demolition waste in locations where large static plants are economically unfeasible. By integrating the feeder, crusher, and discharge conveyor into a single mobile chassis, it provides a high-density, high-output solution tailored specifically for tight urban jobsites, remote infrastructure projects, and short-term aggregate production contracts.

 

Technical Specifications

 

 

Parameter

Specification / Value

Feed Opening Size

400 × 600 mm – 600 × 900 mm

Maximum Input Size

≤ 500 mm

Discharge Adjustment (CSS)

40 – 100 mm

Production Capacity

10 – 50 Metric Tons per Hour

Power Configuration

Heavy-Duty Diesel Engine / Three-Phase Electric Motor

Chassis Type

Heavy-Duty Wheeled Trailer / Heavy Crawler Tracked

 

Applications of Small Mobile Jaw Crusher

 


Construction Waste Recycling: Crushes concrete debris, bricks, and asphalt on-site to produce high-quality recycled base coarse, reducing landfill fees.

 

Quarry Operations: Serves as an affordable primary crusher for independent quarries, generating consistent product sizes without expensive infrastructure setup.

 

Small-Scale Mining: Provides reliable primary size reduction for low-volume ore processing in remote areas with limited infrastructure.

 

Infrastructure & Roadwork: Follows the progress of road construction to process sub-base materials on demand, saving on aggregate transport logistics.

 

Working Principle & Structure

 


The equipment utilizes an eccentric-shaft-driven compression force to reduce material volume. The engine or motor transmits power via V-belts to rotate the flywheel, which drives the movable jaw in a precise, elliptical crushing path against the fixed jaw plate.

 

product-1-1

 

Crushing Dynamics:
Raw feed enters the crushing chamber via a heavy-duty vibrating feeder that screens out undersized fines beforehand. The material is crushed until it is smaller than the Closed Side Setting (CSS), at which point it exits by gravity through the bottom discharge.

 

Key Components:
Feeder Unit: Features a variable-speed grizzly feeder to ensure continuous, clog-free material flow.

 

Jaw Assembly: Equipped with reversible, high-manganese steel jaw plates to double the service wear-life.

 

Drive & Flywheel: Oversized counterweighted flywheels store energy to maintain stable crushing torque through peak stone hardness.

 

Core Advantages of Small Mobile Jaw Crusher

 


Optimized Crushing Cavity: The deep-chamber jaw design ensures positive material bite, maximizing particle reduction while reducing recirculating loads.

 

Rigid Structural Frame: Built with a stress-relieved, heavy-plate steel chassis that withstands high-impact vibration during continuous stone processing.

 

Extended Wear Life: Critical impact zones utilize premium alloy castings, meaning fewer replacement shutdowns and more operating hours per jaw set.

 

Permit-Free Transport: Dimensions are calculated to fit on standard flatbed trailers, eliminating the need for expensive, time-consuming oversized transport permits.

 

Fast Site Deployment: The integrated design requires minimal ground preparation. Operators can extend the landing legs, unfold the conveyors, and start production within 30 minutes of arrival.

 

Material Suitability

 


Limestone: Crushes cleanly with minimal abrasive wear, producing clean, cubical particles for concrete aggregate.

 

Granite: Fractures reliably despite high compressive strength, ensuring a consistent gradation curve for high-grade road base.

 

Basalt: Delivers the high crushing forces required to break down tough volcanic rock into durable railway ballast.

 

Concrete: Handles internal rebar and wire mesh efficiently, segregating metal from the crushed, reusable aggregate.

 

Case Study

 

 

The site of an aggregate project in Russia

A gabbro aggregate project somewhere in Russia

 

Customer Information

Republic of Karelia, Russia

Ore type

gabbro - diabase

Output

550 tons/hour

Main equipment

single-cylinder cone crusher, jaw crusher and multi-cylinder cone crusher

 

product-600-370
product-600-370


The site of a stone material project in Canada

A stone project in Canada

 

Customer Information

Demix stone project in Lavalle, Canada

Type of ore

Granite

Output

550 tons/hour

Main equipment

single cylinder cone crusher

 

product-1-1
product-1-1

 

Quality Assurance & Trust

 


We build our mobile plants to meet strict international engineering and safety standards, providing global buyers with complete transparency.

 

Global Certifications: Fully compliant with CE directives and ISO 9001 quality management systems for hassle-free customs clearance and site compliance.

 

Pre-Shipment Testing: Every unit undergoes a 4-hour rigorous mechanical run-test, hydraulic pressure monitoring, and electrical load simulation before factory gates close.

 

Material Certification: We provide raw material mill certificates for all major structural steel and wear components upon request, proving the structural durability of your asset.

 

FAQ

 

 

Q: What is the actual production capacity of this small mobile jaw crusher?

A: The unit delivers between 10 and 50 metric tons per hour. The exact throughput depends entirely on the feed material hardness, moisture content, and your desired closed-side setting (CSS).

Q: Can this machine handle concrete with embedded steel rebar?

A: Yes. The crushing chamber is designed to process reinforced concrete. The embedded rebar is separated during the crushing process and discharges onto the belt conveyor; we recommend an optional magnetic separator to automatically remove the steel.

Q: How is the crusher transported between different job sites?

A: The wheeled version features a standard towing hitch suitable for low-bed trailers or heavy utility trucks. The tracked version can be driven directly up loading ramps onto a standard flatbed.

Q: Which power option should I choose: Diesel or Electric?

A: Choose Diesel if you operate in remote areas or move sites frequently, as it offers complete operational independence. Choose Electric if you have stable, cost-effective grid power on-site, as it reduces routine engine maintenance costs and runs quieter.

Q: What is the standard delivery lead time?

A: Standard models are typically ready to ship within 15 to 20 working days. Custom requirements-such as specialized voltage configurations, specific paint colors, or bespoke feeder additions-generally require 30 working days.

 

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